Bespoke CPAP Sleep Apnea Mask

CPAP sleep apnea mask,is also known as cpap pillow,cpap face mask,nasal cpap mask and so on.CPAP (Continuous Positive Airway Pressure) sleep apnea full face mask is a medical device designed to deliver a steady flow of air to individuals with sleep apnea.It is beneficial to improve sleep breathing problem who can not breath easily during sleeping.The full face mask covers both the nose and mouth, ensuring effective and consistent air delivery throughout the night.We develop the full face mask,the soft flexible nylon headgear and soft elastomer liquid silicone mask cushion pad is comfortable for face.

Production Process

• Preparation of Silicone Material:Firstly, silicone granules are heated to a liquid state to ensure optimal flow.
• Injection Molding:The liquid silicone is injected into a pre-designed mold that matches the shape and size of the final product, which, in this case, is the face mask.
• Curing and Cooling:After injection, the silicone undergoes curing and cooling within the mold. This step ensures that the silicone takes on the desired shape and is evenly distributed across the entire mask.
• Demolding and Inspection:Once the silicone has completely cured, the face mask is removed from the mold. Subsequently, the mask undergoes inspection to ensure quality, integrity, and compliance with design specifications.
• Processing and Assembly:Additional processing may be required to refine certain details and ensure the mask meets high standards. Other components of the silicone mask, such as straps and adjustment devices, will be assembled during this stage.

This liquid silicone injection molding process guarantees the production of a high-quality, comfortable, and reliable CPAP mask, meeting the needs and expectations of users.

Quality Documentation

• ISO 9001:2015 Certification
• IATF 16949 Certification
• First Article Inspection (FAl)
• PPAP Report(Production Part Approval Process)
• Material Technical Data Sheets (TDS)
• CMM Inspection Report
• SPC Report (Statistica Process Control)
• Material Certificates
• Dimensional Inspection Report (CMM)
• DFM feedback