Description:
Our Food Grade Silicone Suction Plate for Baby Care is a hygienic, BPA-free feeding accessory meticulously engineered for infants and toddlers. It is manufactured from premium platinum-cured liquid silicone rubber (LSR) that complies with FDA 21 CFR 177.2600, LFGB, and EU 1935/2004 standards, and produced through precision compression molding. This robust material is heat-resistant from -40°C to 220°C, ensuring durability under various conditions, while the integrated suction base delivers secure, spill-proof stability during use.
Our state-of-the-art facility is certified to ISO 9001, ISO 13485, and BRCGS standards, underscoring our commitment to quality. We offer full OEM services with customizable options—including shapes, colors, and logos—providing a comprehensive one-stop solution from mold tooling through to final packaging. Rigorous quality assurance processes ensure our products meet CPSIA, ASTM F963, and EN 14350 standards, making them a trusted choice for global baby care markets.
Basic Information:
- Material:Food Grade Silicone Rubber
- Logo Options:Debossed, Embossed, Printing (Customized Logo Acceptable)
- Size:Custom
- Color:Variety of colors available; custom Pantone colors available upon request
- Packaging:As required; typically in PE bag, OPP bag, color box, or PET box
- OEM Service:Available
- Address:Xiamen, China
- Mold Time:Approximately 15 days
- Sample Time:Customized sample time: 7–14 days
- Certification:ISO9001, FDA
Quality Assurance:
Our quality assurance includes FDA 21 CFR 177.2600/LFGB/EU 1935/2004-compliant platinum-cured LSR validation, mold certification (ISO 13485), and batch-specific testing for heavy metals (ICP-MS), tensile strength (Instron machines), and Shore A hardness (durometers). Our ISO 9001/BRCGS-certified facility employs Mitutoyo CMMs for dimensional checks (±0.5mm), AOI vision systems for surface defects, and pull-test rigs (≥500g suction force). PPAP documentation, RoHS/REACH/CPSIA reports, and sterilization validation (autoclave/EO) ensure safety for global markets. Full traceability from raw material lot codes to final packaging.
Manufacturing Process:
- Raw Material Verification & Preparation
– Utilize platinum-cured liquid silicone rubber (LSR), fully compliant with FDA 21 CFR 177.2600, LFGB, and EU 1935/2004 regulations. Ensure BPA-free and phthalate-free certification.
– Precondition silicone material through controlled drying to eliminate residual moisture and enhance molding consistency.
- Precision Mold Engineering & Fabrication
– Design and manufacture high-precision compression molds using CNC-machined aluminum or hardened tool steel, ensuring exceptional durability and dimensional accuracy.
– Apply laser-etched microtextures to the suction base for optimal grip (SPI-C1 surface finish, Ra ≤0.4µm). Utilize CAE mold flow simulations to optimize venting and material distribution.
- Compression Molding Process
– Precisely load pre-measured LSR material into mold cavities, followed by high-pressure hydraulic compression (160–200°C, 10–20 MPa) for 90–180 seconds to achieve uniform curing.
– Ensure consistent wall thickness (2–4mm) and a seamless, flash-free finish for superior performance.
- Demolding & Post-Curing Treatment
– Utilize automated demolding systems for precise part ejection, preventing deformation or defects.
– Conduct post-curing at 200°C for four hours to enhance heat resistance, mechanical integrity, and eliminate residual volatiles.
- Precision Deflashing & Surface Treatment
– Employ cryogenic deflashing to remove excess material with micron-level accuracy.
– Polish edges to a <0.1mm radius and perform ultrasonic cleaning in FDA-approved food-grade solutions for optimal hygiene.
- Comprehensive Functional & Safety Testing
– Conduct suction adhesion tests (≥500g pull force), Shore A hardness verification (30–50), and thermal resistance assessments (-40°C to 220°C).
– Perform compliance testing in accordance with CPSIA, ASTM F963, and EN 14350, including heavy metal analysis and tensile strength validation.
- Final Inspection & Packaging
– Implement 100% visual inspection using automated optical inspection (AOI) systems and perform CMM (Coordinate Measuring Machine) checks for dimensional precision (±0.5mm).
– Sterilize and package in certified food-safe pouches, with custom branding and private labeling options available.
Our Strengths:
– Extensive Industry Expertise
With over 20 years in silicone manufacturing, we excel at delivering high-precision, custom-engineered products that consistently meet the most rigorous standards.
– Full Customization Capabilities
Our OEM services empower you to fully personalize every aspect—from logos and designs to specific product requirements—ensuring a perfect fit with your brand identity.
– Dedicated Client Support
From the initial design phase through to final delivery, our expert team provides personalized guidance, ensuring a smooth, efficient, and hassle-free process.
– Uncompromising Quality Control
With a stringent quality assurance system and ISO 9001 certification, we guarantee exceptional durability, safety, and performance in every product we manufacture.
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